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It could be the charcoal or the KNO3 holding the moisture, you would have to make sure that both ore completely dry before ball milling to get it to not clump. The recommendation is to check the ball mill every 30 minutes and/or tap the jar to break up the clumps. Personally, I don't mill BP in the summer and wait until its winter to mill BP.
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This should be compared with 40-45% in wet grinding. The expression used for this phenomenon is that the charge in a dry grinding mill is swollen. Big dry grinding ball mills are often two-compartment mills, with big balls in the first compartment and small balls or cylpebs in the second one. An extra grate wall is used to separate the two charges.
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Ball mill. A typical type of fine grinder is the ball mill.A slightly inclined or horizontal rotating cylinder is partially filled with balls, usually stone or metal, which grind material to the necessary fineness by friction and impact with the tumbling balls. Ball mills normally operate with an approximate ball charge of 30%.
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